BAFANG installation

Installing a BAFANG motor kit may seem intimidating for those who are not familiar with mechanics.

BAFANG

Bafang Front wheel motor

Bafang Rear wheel motor

Bafang Mid drive motor

Bafang LCD display

BAFANG Battery

BAFANG Component

This page will provide you with all the necessary information to successfully install your BAFANG motor kit.

A BAFANG conversion kit is an electric bike motor. In this case, it will be installed in the middle of the frame, between the pedals. This position allows for a more natural power transfer and a balanced distribution of the motor’s weight. Mid-drive motors are known to be quieter and more efficient than other types of electric bike motors.

Installing a BAFANG motor kit is not a difficult task. There are certain things to know before starting. Don’t worry. If the task seems complicated, installations go very smoothly.

BAFANG Installation: Tools

Installing a BAFANG motor kit requires the use of specific tools to ensure a safe and precise assembly. To begin, you will need a torque wrench to tighten the screws with the correct force. This will prevent the risks of over-tightening or under-tightening.

Next, a set of hex keys is essential for adjusting the screws and nuts that hold the kit’s components in place. Make sure to choose the right size to achieve optimal tightening. Flathead and Phillips screwdrivers will be necessary for the various screws and fastenings you will encounter during installation. Ensure you have these tools on hand for easy handling.

A wrench can also be useful for certain adjustments, particularly for the motor’s moving parts. A second wrench can be handy and practical for connections that require additional tightening. Zip ties can be used to secure the cables and keep them neatly and organized.

To ensure a reliable BAFANG installation and prevent component loosening, we recommend using Loctite 243. This will lock the screws and nuts in place. Don’t forget to have some grease on hand to lubricate the moving parts and ensure smooth operation of the motor kit.

By following a step-by-step guide specific to your BAFANG motor kit, use these tools and accessories for a successful installation.

BAFANG offers several different motor kits. The BBS01, BBS02, and BBSHD kits each have their own characteristics. Their specifications make them suitable for different types of bikes and riding styles.

BAFANG Installation: Preparation

Before installing the BAFANG motor kit, prepare your bike. Remove the crankset and attach the motor mount to the frame. Refer to the manual provided with the kit to ensure you have the correct crankset mount for your bike. Once your bike is prepared, you can begin installing the motor.

BAFANG Installation: Motor

This involves attaching the motor to the mount. Then connect the wires and add grease to the gears. Carefully follow the instructions provided in the kit manual for proper motor installation.

BAFANG Installation: Battery

The next step is to install the battery. Secure it to the lower tube of the frame and connect it to the motor. Ensure the battery is firmly attached to the frame to prevent it from falling or moving during riding.

BAFANG Installation: Display

The final step is to install the control display. Mount it on the handlebar and connect it to the battery. The display will provide information on the electric bike’s performance, your speed, and the battery’s remaining charge level.

BAFANG Installation Test

Once all components are installed, it’s time to test the system. Check the power levels. Ensure that the motor is functioning correctly and that all wires are properly connected. It’s also important to test the system on a flat surface before heading out for a ride.

BAFANG Installation Adjustment

After testing your electric bike, you can consider the installation operational. You can make the necessary adjustments and fine-tune the settings. This includes adjusting the assistance levels, setting the maximum speed limit, and calibrating the pedal-assist sensor.

BAFANG Motor Maintenance

Regular maintenance is important to ensure the proper functioning of your BAFANG motor kit. Check the tightening of all bolts. Also, inspect the electrical connections and keep the gears lubricated. Check the battery level and recharge it if necessary. Once your BAFANG motor kit is installed and properly maintained, you can enjoy the benefits of your electric bike.

BAFANG Battery Charging

Charging BAFANG electric bikes is relatively simple and can be done in various ways. The most common method is to plug the electric bike into a standard household outlet using an adapter. It’s like charging a phone or a laptop.

The charging time for a BAFANG electric bike battery depends on several factors. The battery’s capacity, the charger’s power, and the battery’s initial charge state determine the charging duration.

In general, for a standard BAFANG electric bike battery of 36V and 10Ah, the charging time typically ranges between 4 and 6 hours. Using a more powerful charger can reduce this time by half to achieve a full charge. It is important to follow the charging instructions provided by BAFANG to avoid any damage or loss of battery performance.

Regular charging is desirable. It is better to charge your battery regularly rather than letting it discharge completely before recharging. Regular partial charging after each use is beneficial for the battery’s health.

Avoid excessive fast charging. Although BAFANG batteries can handle fast charging, excessive use of this feature can affect their lifespan. Try to limit fast charging and instead prefer a constant slow charge.

BAFANG Battery Charging Cost

The cost of charging a BAFANG electric bike battery varies depending on the electricity cost in your region, the battery’s capacity, and the type of charger you use. On average, a full charge of an electric bike battery can cost from a few cents to a few euros.

If you have a 36V and 10Ah battery and you pay €0.10 per kWh of electricity, it will cost you €0.36 to fully charge your battery. However, if you have a more powerful battery and you pay €0.30 per kWh, a full charge will cost you more. In the case of a 48V and 15Ah battery, with a rate of €0.15/kWh, you would need to spend approximately €1.44 for a full charge of your battery.

The cost of charging an electric bike battery depends on the battery’s age. If your battery is very old or damaged, it may not hold the charge as well as a new one. It will require more frequent or longer charging sessions.

BAFANG Battery Autonomy

The autonomy of a BAFANG electric bike battery varies depending on the battery, the electric assistance mode used, the riding speed, and the riding conditions. Generally, a standard BAFANG electric bike battery of 36V and 10Ah can offer an autonomy of 20 to 40 kilometers. This can vary depending on riding conditions.

Real autonomy can also vary depending on the cyclist’s weight, terrain, average speed, weather conditions, and accessories used. For the most powerful batteries, autonomy can reach up to 100 km or more in eco-assist mode or at moderate speeds. It is important to consult the manufacturer’s specifications to know the exact autonomy of your electric bike’s battery.

BAFANG Electrical Consumption

Batteries play a crucial role in the autonomy of electric vehicles, and their capacity can vary significantly based on their voltage and amperage. Different combinations of voltage and amperage offer varied options for cyclists seeking autonomy suited to their needs.

For example, a 36V and 10Ah battery offers an autonomy ranging from 20 to 40 km, making it ideal for short urban trips. If you need a slightly longer range, a 48V and 10Ah battery can allow you to cover between 30 and 60 km.

For those planning longer trips, a 36V and 14Ah battery offers an autonomy of 30 to 50 km, while a 48V and 14Ah battery can take you from 40 to 70 km. If you are looking for even greater autonomy, a 48V and 17Ah battery can transport you over distances ranging from 50 to 80 km.

Finally, for adventure enthusiasts or those needing maximum autonomy, a 52V and 20Ah battery is recommended. With this configuration, you can expect to cover between 60 and 100 km, providing considerable freedom of movement.

It is important to note that these autonomy figures are estimates and can vary based on factors such as the user’s weight, terrain, speed, and the use of electric assistance levels. It is recommended to choose a battery based on your specific autonomy needs to fully enjoy your electric riding experience.

BAFANG Battery Management

BAFANG batteries for electric bikes have an average lifespan of 5 to 7 years. This lifespan naturally depends on the type of battery, its capacity, and how it is used. It is accepted that the average lifespan of a lithium-ion battery is around 1000 charge cycles. After these 1000 cycles, experts agree that the battery’s capacity begins to decrease.

Extend Its Lifespan

To extend the lifespan of a BAFANG battery, we suggest the following tips:

Ensure regular maintenance. Regularly check the battery’s condition and clean it if necessary. Keep the contacts clean. Inspect the pin corrosion. If you encounter any issues with your battery, refer to the user manual or contact the manufacturer for specific advice.

Choose appropriate storage. When not in use for an extended period, ensure you store the battery in a dry place, at room temperature, and away from extreme temperatures. Also, avoid letting the battery discharge completely before storing it. It is recommended to leave the battery with about a 50% charge.

Avoid extreme temperatures. Extreme temperatures can damage the battery. Avoid charging or using the battery in extreme temperature conditions. Avoid severe cold or high heat.

Use power moderately. Thus, avoid constantly using the battery’s maximum power. Instead, use the different available assistance levels and adjust them according to your needs. This will reduce the load on the battery and prolong its lifespan.

Avoid shocks and impacts by protecting your battery from physical shocks and impacts. Rough handling can damage the battery’s internal cells and reduce its lifespan.